No real-time visibility into heat, WIP, or yield
Planning disconnected from furnace capacity and metallurgy
Limited traceability from heat → pour → finished goods
Quality treated as post-process, not embedded
Weak linkage between shopfloor execution and profitability
Purpose-Built for Foundry Complexity FoundryPRiME combines SAP Cloud ERP, SAP BTP Extensions & Embedded Analytics exclusively for foundry & casting businesses which delivers a single, integrated system from heat planning to dispatch, on a single intelligent platform.
FoundryPRiME makes the heat number the backbone of production — capturing material composition, raw material consumption, heat quantity, electricity usage, and shift details against every pour. SFG composition is maintained heat-wise, creating an unbroken record from raw material to finished casting.
The value shows up in three ways: when a customer complaint arrives, the heat number traces it instantly back to the exact batch, shift, and material inputs — turning a guessing game into a five-minute investigation.
On the cost side, raw material and energy consumption tracked per heat means overruns are visible as they happen, not at month-end.
And for production teams, what once lived in manual logs and operator memory is now a structured, searchable record that connects every heat to its quality outcome and true cost.
Extends SAP quality management with foundry-specific defect recording tied to production day and supervisor. Replacing informal charge hand bookings with full traceability on rejected quantities, defect types, and supervisor-level accountability.
Captures rejection quantities by defect reason and records usage decisions (Foundry, Machining, Casting, and Core Rejection) that standard QA32 does not support, giving teams the data to identify patterns and drive corrective action.
FoundryPRiME introduces BOM structure that handles tools shared across multiple products and production orders — a common reality on the machine shop floor. Tool requirements are linked to the sales plan for forward-looking purchase planning, and actual tool consumption cost is tracked against production, eliminating surprise shortages, replacing manual lists with a live system of record, and giving finance accurate cost data.
Always know where every casting is. Monitor work-in-progress across melting, pouring, fettling, and machining in real time — eliminating the shopfloor guesswork that causes missed deliveries and unplanned rework.
Connect directly with OEM portals and trigger Advance Shipment Notifications automatically on dispatch — reducing manual coordination, cutting documentation errors, and keeping customers informed without the back-and-forth.
Move beyond month-end surprises. Track yield, scrap impact, and margins at the heat level in real time — so production decisions are made with cost consequences visible, not discovered after the fact.
TCO Reduction
Increase in heat yield
Reduction in scrap rejection and re-melt through real-time heat-level tracking
Improved Margin Visibility
Heat-to-dispatch traceability for every batch
Reduction in unplanned tool breakdowns through usage-based maintenance triggers
Solution pre-configured on SAP Cloud ERP to align with foundry best practices, enabling faster fit-to-standard with minimal customization.
Pre-built configurations, templates, and accelerators reduce implementation timelines by up to 40%, enabling quicker and more predictable go live.
End-to-end visibility across planning, production, quality, and costing with real-time dashboards to enable faster, data-driven decisions.
Agile, structured implementation approach ensures smooth adoption, better user alignment, and effective organizational change management.
Industry-specific extensions on SAP BTP allow innovation outside the core while maintaining upgrade-safe and future-ready systems.
